First Grade Rapeseed Oil Refining Production Line
Product Description
Huatai national invention patent product of high grade cooking oil refining processing line (Patent No. : ZL 99 252888.7) is a type of high efficiency intermittent refining of cooking oils with low cost, low energy consumption, easy transportation and low personnel operation. There is no need of dedicated plant, both indoor and outdoor operations are applicable for this low capacity cooking oil refinery technology.
General introduction of cooking oil refining processing line:
Alkali refining. Light up heat-conducting oil boiler, control heat conducting oil temperature of 98 degrees, and start the vacuum pump. Both low temperature and high temperature alkali refining are available basing on alkali concentration and oil temperature. High temperature alkali refining is only applicable for low acid value, light color, and low impurity crude oil refining.
Washing. Heat the oil until 90 degrees after soapstock release, and add hot water for washing and stirring. Control water temperature 5-10 degrees higher than oil, or emulsification. Continuously stir mixture 5 minutes, keep stand 4 hours, emit soap water, and wash repeatedly 203 times. Stir and dehydration for 1 hours after clear oil temperature warmed to 105 degrees. Washed clear oil can be inhaled into decolorization boiler for vacuum dying 30 minutes.
Decolorization. Vacuum pump with high vacuum of 700mmHg sends alkali oil to decolorization boiler. Keep stirring until temperature reaches 90 degrees, add decolorant (white clay, or active carbon) after moisture reduces less than 0.1%, and separate white clay from cooking oil by compressing air to oil filtration system to obtain decolorized cooking oil.
Evaporation and deodorization. Evaporate and deodorize the cooking oil simultaneously while high vacuum reaches up 755mmHg. It takes 4 hours for deodorization under 240ºC/ 755mmHg, 260ºC/759mmHg with continuous steam distillation.
Cooling and packaging. Close steam and heat-conducting oil, open cooling water valve, and close vacuum pump until oil temperature reduces to 40-80ºC. Packaging refined cooking oil after sample oil inspection.
Production Flow
Main Equipments in Refining Workshop
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refinning project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing pjoject
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology
Why Choose Huatai Mchinery:
1. Strenth Factory, speciallized in grains & oils for over 60 years
One of the most largest Cooking oils factory in China;
More than 100,000 square meters;
Over 580 professional employees;
8 Large-scale workshop, 120 production equipments;
Over 60 years experience in Grain & Oil industry;
2. Research and Development Center
27 national patents technical, have many published books;
High-tech enterprise Certificate of Henan Province;
Complete equipment major production enterprises in China;
Provide specific solutions to meet different requirements;
3. Strict quality control system
Stricted quality control, have passed ISO 9001, CE, CNAS;
With high level automation and higher productivity;
Have Special Equipment Manufacturing License;
Have many advanced quality testing auxiliary equipment;
Long service life and lower maintenance cost;
4. Dozens of certificates and honors
Won Gold Award of China Invention Exposition;
Excellent member of China Grain & Oil Association;
Won the Provincial trustworthy unit for many years;
China Top 10 Food and Oil Machinery Brand;
5. Rich experience of large overseas projects
Hundreds of successful overseas projects;
Rich experience in government bidding projects;
Products are exported to all over the world;
Large project experience, can undertake 3,000t/d projects;
6. Thoughtful & Considerate after-sale Service
Overseas Installation Services & Staff Training;
On-site technical service;
Large warehouse, stable supply of spare parts;
Stable and standardized after-sales service team;
FAQ
Q:Are you a trading company or a factory.
A: We are not just a trading company, we are a real factory with export license, and have speciallized in Grain and Oils machine for over 60 years.
Q:What's your main Product series?
A: We produce Oilseeds Pretreatment, Oil Extraction, Oil Refinery Equipment, Milling Machine and other related Grain and oil processing equipment.
Q:What kind of oilseeds can your equipments process?
A: Based on our strength R&D support, we can handle all kinds of the oilseeds, Palm fruit, Coconut, Soybean, Rapeseed, Cotton Seed, Sunflower seed, Peanut, Corn germ, Rice Bran, Sesame, Walnut etc.
Q:Do you have the small oil press machine?
A: Yes, we have small oil press machine, AKA home use oil press machine, single oil extraction machine.
Q:Can you provide Turnkey Service Oversea?
A: Yes, we have rich experience in large EPC turnkey service, and we can provide EPC Turnkey Service Overseas.
Q: Who are you selling to? Where are your main market?
A: We have already sold our products in over 1 hundred contries all over the world. Our main markets include India, Malaysia, Thailand, Vietnam, Indonesia, German, Brazil, German, Poland, Iran, India, Dubai, Dominican, Cuba, South Africa etc.
Q: How about the Delivery time, payment terms?
A: Accordding to the requirement of different customers, we will provide the most suitable solution for you.
Q: Where your factorY location? How could I come to visit your factory?
A: Our Overseas Business Dept. locate in Zhengzhou City, so you can fly to Xinzheng International Airport, then we'll pick you up.
Our Services
1. Supply set of equipment and accessories on time.
2. Ensure the installation and debugging are succeed by one time.
3. Supply good material and price machine to customer.
4. Develop new product and production technology and supply them to customer
5. We will direct the installation and operation of the equipment, and train operators for customer
6. Engineers available to service machinery overseas
7. 1 year warranty period for machine, during this period we will amend the machine free charge if
it is equipment quality problem. But if the machine broken by operation reason, the customer need to take the accessories charge. We will supply solution within 4 hours, or our engineer comes to solve it within 3 working days.
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