Small Scale Sunflower Oil Machine
I. The whole view of Small Scale Sunflower Oil Machine
- Processing Capacity : 5TPD To 1000TPD
- Suitable Raw Materials: Sunflower seed
II. The description of Small Scale Sunflower Oil Machine
The pretreatment part of Small Scale Sunflower Oil Machine
- Main machines of the pretreatment part
- Bucket Elevator
- Magnetic selector
- Cleaning sieve
- De-stoner
- Pulse filter
- Husking & Crushing unit
- Kernel & shell separating sieve
- Hull beater
- screw conveyor
- Flaking machine
- Multi-layer steam cooker
- Low temperature oil press
- Oil residue scraper
- Automatic oil clarification tank
- Filter
2. The process flow
3.Pretreatment part features
1.Less conveyors,less elevator and screw conveyor. When process can reduce the failure rate.
2.Higher automatic control,
3.Dust removal system design is reasonable, the discharge air is in accordance with the state environmental protection requirements.
4.Parts of the fans adopt variable frequency regulation, reduce the power consumption.
The solvent extraction part of Small Scale Sunflower Oil Machine
- Main machines of solvent extraction part
- Sealed Screw Conveyor
- Continuous Extractor
- Fresh Solvent Heater
- First Stage Evaporator
- First Evaporation Flash Tank
- Economizer
- Heat exchanger
- Second Evaporator
- Second Evaporation Flash Tank
- Crude Oil Stripper
- Wet Meal Scraper Conveyor
- Desolventizer-toaster
- Toasting Condenser
- Evaporation Condenser
- Vent Condenser
- Absorb tower
- Cold Paraffin Oil Pump
- Paraffin Oil Cooler
- Waste Water Boiling Tank
2.Process flow of solvent extraction part
3 .Solvent extraction features
- Adopt loop extractor and big capacity recycle pump, with advantages of good permeation effect and lower solvent rate in the meal, make sure the residual oil in meal not more than 1.0% under the circumstance of smaller material-solvent ratio. It can improve the concentration of the miscella, reduce the solvent in the meal,and reduced solvent evaporation greatly.
- Adopt negative pressure evaporation, reduce evaporation temperature, use DT vent from DTDC and the steam from steam-jet pump to heat No. 1 evaporator,saved heating steam of No. 1 evaporator.
- Use heat exchanger in paraffin recovery process, exchange heat between high temperature paraffin lean oil and low temperature paraffin rich oil, which saves part of heating.
- Adopt superior steam trap to reduce steam consumption in workshop, at the same time, collect all the steam condensate and pump into it to the boiler room for recycling, economize soft water and thermal energy.
The Refinery and dewaxing part of Small Scale Sunflower Oil Machine
1.Main machines
- Crude Oil Tank
- Crude Oil Pump
- Crude oil filter
- Energy-saving heat exchanger
- Neutralization tank
- Phosphoric acid daily tank
- Desaponification centrifuge
- Dehydration centrifuge
- Drying tower
- Leaf filter
- Bag filter
- Bleaching tower
- Bleaching clay feeder
- Deodorized oil cooler
- Deacidification & deodorization tower
- Sewage cooling tower
- Clean water cooling towe
- Organic thermal carrier furnace
- Filter aid feeder
- Crystallizer
- Leaf filter
- Refrigerant tank
- Box type industrial chiller
2. Refinery process flow
3.Refinery and dewaxing part features
- The whole plant adopts waste heat utilization technology. In every section, set energy-saving heat exchanger, finished oil at high temperature to do heat exchanging with bleaching oil, dry oil and crude oil in turn from high to low according to different process temperatures, which can make maximum use of waste heat of deodorization finished oil,reduce steam consumption. All steam condensate water of heating equipment is recycled into hot water tank for reuse.
- Drying of water washing oil adopts vacuum drying technology, compare with traditional technology, not only reduce steam consumption, but also prevent oil from contacting air,reduce oil oxygenation efficiency, keep the maximum inherent nutrition value.
- When blow bleaching clay,design odor trapping device, use circulating water cooling to catch odor of blowing steam, remove odor pollution in the decolorization process, meet environmental requirement.
- Set self-spraying device in waste bleaching clay room, spray cooling water when discharging cake from filter, ensure effective cooling of bleaching clay, avoid spontaneous combustion of bleaching clay, play a role safe production.
- The crystallization tank adopts vertical structure internal stirring system,with advantages of long crystallization time, large crystal particles and good dewaxing effect.
- The entire workshop is fully automated, and all key control points such as temperature, pressure and liquid level are displayed on the computer and automatically controlled.
III. The successful cases of sunflower oil production line
IV .Company information
Henan Huatai Cereals And Oils Machinery Co., Ltd, - International Leading Manufacturing Expert of Grain and Oil Machines.It is located in the Industry cluster of Huaxian, Henan Province which covering 100, 000.00and have more than 580 staffs. We are a large-scale grain and oil equipment production enterprise which specialized in researching, designing, manufacturing, installation. Since now we have got 22 items national patents, 6 international prizes, etc. Our equipment have got ISO9001, SGS, CE, IAF and CNAS certifications. Also we have been exported to Bolivia, Sudan, Kazakhstan, Russia, Tajikistan, Malaysia, Indonesia, Bangladesh, Vietnam, Thailand, Burma, etc. All of our members will try our best to help you build a powerful and most suitable plant to save your costs.
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