| Customization: | Available |
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| Type: | Oil Mill |
| Application: | Oil |
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Soybean is a very common raw material for oil extraction. Its oil content is in the range of 15.6%-22.5% and contains 35%-45% of protein, It makes soybean a high-quality high-protein and high cost performance oil material.
In the programme of Huatai, Soybean oil extracting mainly includes three sections:
Realated craft flow and equipments is as following:
1. Material Pre-treatment
In this section, the impurities in the soybean material will be removed and the soybean hulls will be separated. The bean embryo will be broken into small pieces and then processed into a puffed state. The purpose for this arrangement is to create a good production enviroment and minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake & meal.
2. Oil Extraction
After sealed screw conveyor put the puffed soybean into exactor, the oil in extruded soybean will be dissolved by solvent, finally get crude oil. Compared with the pressing method, the residual rate of leaching is low (<1%) and offer a better quality meal. At the same time, this solution has the following features:
3. Oil Refinery
Crude oil contains a large number of other ingredients that require further refining. In this section, continuous alkali refining shortens contact tome between oil and lye,which reduces oil saponification state,lowers refining consumption,and improves efficiency;negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality ,inhibiting with hot oil,there by ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value; physical refining section adopts new type continuous deacidiffication and deodorization craft, the actual production proves its most obvious advantages as following: strong deacidiffication ability ,excellent hot bleaching effect,high refining rate ,good oil quality etc.
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To build brand by quality, service to enhance the credbility.
10-500T/D Sunflower Seed and Cake Oil Solvent Extraction Machine
Sunflower seeds raw indicators:
1.1.1 odor, color: normal 2.1.2 Water content: ≤ 10% 3.1.3 trash content: ≤ 1.5% 3.1.4 Oil content: 40 ~ 55%
Main oilseed oil yield
Process Description
3.3.1 smell, taste: sunflower oil has inherent smell and taste, no smell 3.3.2 insoluble impurities (%) ≤ 0.20 3.3.3 peroxide value (mmol / kg) ≤ 7.5 3.3.4 moisture and volatile matter (%) ≤ 0.20 3.3.5 Acidity (KOH meter) (mg / g) ≤ 4.0 3.3.6 solvent residue (mg / g) ≤ 100
Process Description
Ballast cleaning
Cleaning sieve shaker and scales commonly used flat screen, the screen surface means for reciprocating movement at work, high cleaning efficiency, reliable structure from the feed mechanism, sieve, sieve, sieve surface cleaning mechanism, vibration mechanism, transmission institution, dust suction mechanism and other components, the feed mechanism on the human role is to ensure the entire surface of the screen on the screen uniform and stable stream, the structure of the feed hopper, the suction pressure duct doors and other components imported.
Destoner
This machine use sunflower alongside stone gravity and suspension help speed up the different physical properties of the material through the sunflower airflow gap teeth, prompting oil and alongside stone grading, alongside other heavy impurities in the stone lower in reciprocation for directional tilt Next to the stone effect, to the stone side running, floating on top of the oil under its own weight, to the discharge end outflow, thus bringing together the stone separated from the sunflower, the local structure tight, dust-proof effect, to stone rate characteristics.
Broken
Broken purpose, the large grain crushing sunflower seeds into a small particle size, in order to facilitate flaking, makes fat cell destruction, for the pre-conditions to squeeze oil higher offer, with alloy Roll, long 1 times more than ordinary roll life, broken even, automatic hydraulic tight roller system, machine sealing effect.
Flaking
Flaking of the object, the crushed sunflower tissue, so that the grease can be smoothly separated from the roll with the alloy, times longer than an ordinary roll life, tight roll automatic hydraulic systems to ensure a uniform rolled flakes Bohou (≤ 0.3mm ), machine sealing effect.
Cooking Using layer-style cooking and stirring wings from each pot maximum spacing 5 mm, to avoid turning the temporary oil pot is uneven, the overall pot sealed to keep the space above the material embryo has the largest humidity, can feed the embryo steam through steamed uniform.
Oil pressing
Mature domestic sunflower dedicated pre-press machine ZY24 type, machine pressed cake residual oil at about 10% to 18%, the biggest feature is a machine pre-press, press, low energy consumption, small footprint, is the sunflower pre-press first.
Filter
Automatic slag filter, manual cleaning cloth to avoid trouble, high efficiency, filter diesel automatic back,pressed, the station is also equipped with fold clarify slag machine, make sure the amount of residualcrude oil greaves least degumming process to ensure follow-up results.
Cake production line extraction process indicators
Raw indicators: 1.1.1 sensory traits: brown, tile-like, small flakes or pie. Oil flavor, without fermentation, mildew, caking and odor smell. 1.1.2 Moisture content shall not exceed: ≤ 12% 1.1.3 trash content: ≤ 0.05% 1.1.4 Oil content: 5 to 18% 1.1.5 Powder degree: ≤ 2% Leaching process Cake through the feed conveyor, into the extractor, extractor material in the mouth by a running feed spout week, between the inlet and outlet port for spray oil mixed with diminishing concentration, before entering the drain section, then by fresh solvent spray, drain wet meal after discharge from the extractor feeder cells discharged from the dial into the wet cake scraper. Concentrated oil from the mixture of the rich mixture into the twostage pump hydrocyclone powder after removing the impurities into the mixing tank;
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Large scale cereal and oil processing plant, line and equipment:
Cereals and oil processing plant and equipment, turnkey project from a to z service, overseas installation service, training service, etc:
Cereal and oilseed Material Solution and Equipment We Can Provide
Edible Oil Processing Equipment, Pretreatment Equipment, Extraction Machine, Refinery Machine etc:
Soybean, Palm Fruit, Coconut, Corn Germ, Rice Bran, Sunflower, Cotton Seed, Rapeseed, Peanut, Sesame, Castor, Pepper, Lemon, Grapeseed & etc.
Biodiesel Oil Processing Equipment:
Animal fat, Waste vegetable oil, Seaweed & etc.
Essential Oil & Cosmetics oil Processing Equipment:
Avocado oil, Moringa oil, Almond oil & etc.
Cereals Milling Machinery Equipment:
Maize Milling Machine, Wheat Milling Machine, Soybean Milling Machine & etc.
Protein Treatment Machine/Engineering:
Cotton seed protein, Soy protein isolate/ concentrate & etc.
Animal Feed Machinery, including Feed Milling Machine, Feed mixer, Feed pellet machine and etc.:
Chicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed & etc.
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