1000TPD soybean oil making plant
Extractor type: Rotocel extractor, loop extractor, chain extractor.
Specification: 20-5000T/D
Oilseeds:Soybean flakes,expanded soybean materials
The whole soybean oil production line includes soybean oil pretreatment machine, soybean oil extraction machine and soybean oil refining machine.The turnkey soybean oil project includes the following three workshops:
1.Soybean pretreatment workshop
It's used to process soybean into suitable condition for extraction through cleaning, stones removal, impurities removal, crushing, softening and conditioning, flaking ,drying and other processes.
1).Convey soybean with feeder from buffer hopper to bucket elevator, then use bucket elevator to elevate soybean to process.
2).Cleaning soybean.Use magnetic selector to remove metal impurities and remove other impurities with cleaning screen,specific gravity stoning machine and dust remover.
3).Crushing.Use crusher to crush soybean into pieces so as to get smaller particle size for flaking.
4).Softening.Use softening pot to soften soybean so as to increase its plasticity through adjusting its moisture and temperature.
5).Flaking. Roll soybean particles into flakes with flaking roll,so as to break its cellular structure and then separate oil easier when extracting.
6).Drying. Adjust soybean flakes to suitable moisture and temperature for extraction .
2.Extraction Workshop
Oil extraction process is a kind of making oil method utilizing the character that oil in oilseeds dissolves in selected solvent and diffuse together.It is a mass transfer process,also used in chemical operation.Evaporate and strip mixture of oil and solvent according to different boiling points between volatile solvent and non-volatile oil, make solvent vaporization into gas and separate from oil to get crude extracted oil.Solvent can be recycled after condensation.There is some solvent in meal,it needs drying to recover and get dry meal.
1).Extraction section.Convey soybean flakes with scraper conveyor to extractor,make them contact with organic solvent fully through soak and spray to get miscella, miscella into miscella tank for removing solvent, and wet meal out of the bottom of extractor to desolventizer-toaster for solvent removal.
Rotocel extractor is typical extractor to extract oil with solvent.
2).Toasting section.Use DTDC to separate solvent out from wet meal to get dry meal without solvent for animal feeds, and solvent can be recycled through condensation.
DTDC desolventizer-toaster is used in this section.
3).Evaporation and steam-stripping section. Because of different boiling point,remove solvent from miscella to get crude soybean oil with No.1 long tube evaporator, No.2 long tube evaporator and steam-stripping column.
4).Solvent from meal toasting and evaporation and steam-stripping of miscella can be recycled through condensation.
5).Exhaust gas recovery section.Use paraffin absorption tower, paraffin desorption tower to remove residual solvent.
3.Oil refining Workshop
Add hot water to remove phospholipids, decolorization (removing pigment from oil to make oil clear and transparent) through adsorption of active bleaching clay, continuous physical deacidification and deodorization.
1).Degumming,alkali refining deacidification,water washing and drying.
Through adding hot water and food grade phosphoric acid to remove hydratable phospholipids and nonhydratable phospholipids.Then add caustic soda to neutralize free fatty acid to decrease acid value.
2).Continuous bleaching. Add active bleaching clay, and remove pigment from oil through adsorption of active bleaching clay.
3).Continuous deacidification and deodorization.Use combined deacidification & deodorization tower to remove free fatty acid and odor from oil.
Machining Work
We have 210 senior engineering technicians among 580 staff, invest USD60,000.000 to establish 8 production workshops, 2 machining workshops,with 202 sets of automatic processing equipment, such as automatic laser cutting machine, flame cutting machine, double housing planer,union melt welding machine, tube-sheet welding machine, etc, annual processing capacity is more than 3000 sets.
Packing: Our oil machines adopt wooden case or power distribution cabinet and motors, reducers, and adopt solid packing for flanges, meters, valves,etc.
For all machines, after sand blasting and rust protection, also use film to keep cleaning before delivery, also fixing treatment to prevent rolling and collision.
Delivery: We have gantry cranes in every workshop for heavy machines, and forklifts for normal machines.
Technical Support
1.Our factory is located in Huaxian County,our factory covers an area of 100000m2, with 8 standard processing workshops, 202 sets of machining equipment, 580 staff, 12 intallation teams.
2.Our trademark "Hangpeng" win TOP 10 oil machine brand, because of excellent product quality and perfect after-sale service.
3.We have successfully obtained 29 national patents (including 9 invention patents), 6 international awards, 4 national awards and 2 provincial awards.
4.We have the most complete production certificates of oil machines, such as "Design license of pressure vessel","Manufacture license of pressure vessel","Design license of pressure pipeline","Installation,reconstruction and maintenance license of pressure pipeline", "Manufacture license of organic heat carrier furnace" and installation certification of mechanical and electrical equipment".
5. We are outstanding member enterprise of CCOA (Chinese Cereals and Oils Association), so we produce machines according to standard, and refined oil reaches the best edible oil standard.
6.We have strong R & D team, production team and installation team, offer perfect after-sale service, after delivering goods, we will dispatch technicians to instruct installation, commissioning and train your workers to operate machines by yourselves.
7.We are provincial enterprise abiding by contracts and keeping promises, we have produced oil machines for 65 years, with rich experience and own brand, so we are responsible for all of our projects, especially for oversea projects.
8.Overseas projects: we are establishing every perfect overseas sample project all over the world, such as Estonia, Russia,Ukraine Kazakhstan,Uzbekistan, Tajikistan, Indonesia, Thailand, Bangladesh, Myanmar,Cambodia,the Philippines,Egypt,Ethiopia, Kenya, Tanzania, Rwanda, Congo, Cameroon,Nigeria, Bolivia,Peru,etc.
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