| Customization: | Available |
|---|---|
| Warranty: | 2 Years |
| Type: | Efficient Fine Filter Oil Press |
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HUATAI-Cereals & oils turnkey project
The Crude Palm Oil Refinery Plant includes following sections:
Section1. Crude Palm Oil Refinery Workshop
Section2. Palm Oil Fractionation Workshop
Section 1: Crude Palm Oil Refining Workshop
The whole process mainly includes the following processes:
1). Degumming, dephosphorization and Water Washing, Drying Process
2). Bleaching Process
3). Deacidification and Deodorization Process
Process Description of Palm Oil Refinery Plant:
1). Degumming and Water Washing, Drying Process
The crude oil of palm oil refining machine is filtered by bag type filter to remove the impurities. The filtered oil , metered by flowmeter, is pumped to degumming section.After heating to the required temperature, the oil is mixed with phosphoric acid. Then sent to the condition tank. The reaction time is around 20-90 minutes according to the quality of oil.
This processing section of edible oil refinery plant adopts high effective mixer which can divide the phosphoric acid into particle(10um). This improves the contact area between phosphoric acid and non-hydratable phospholipids which improve the transform from non-hydratable phospholipids to hydratable phospholipids.
The process of heat exchange between dryed oil and crude oil saves the energy.The drying process is reaction in vacuum device which protect the oil from the air(oxidation)
The whole degumming process is controllable in controlling room (such as temperature and flow meter).
2). Bleaching Process of Palm Oil Refining Machine
The bleaching earth is fed by oil flow meter, time and ration. Which can ignore the missing feeding situation.The bleaching time is adjustable which is advanced than traditional processing. This can calculate the time of bleaching.
The heated degummed oil is sent to mixer. The mixed bleaching earth is also sent to mixer. the mixed oil is sent to bleacher from mixer. The bleaching time is about 30-60 minutes. The oil is sent to filter (double filter) to remove the spent earth. The oil is pumped to drying tank to remove the moisture. The temperature during whole bleaching processing is adjustable.The filter system can realize automatic oil inlet , oil circle, filtering, spent earth discharge etc.
The bleaching section of edible oil refinery plant adopts the device which can catch the odor (using recycle water). This way can ignore the odor pollution.
3). Deacidification and Dordorization Process of Palm Oil Refinery Plant
The oil in this section is sent to vacuum deodorization tower to remove the FFA and odor.(using steam). The FFA is recovered by FFA catcher.
In order to save energy, firstly, the oil is sent to do heat exchange with deodorized oil. Then is heat to 235ºC-260ºC by high pressure steam.
This section adopts the high pressure steam boiler to provide the heat source.
The vacuum system adopts water circle vacuum pump. It use the circle water to catch odor to ignore the odor pollution for edible oil refining plant.
Section 2: Palm Oil Fractionation Workshop
Process Description Palm Oil Refining Machine:
Natural oil is a mixture of mixed triacylglycerol; Because of fatty acid chain length, no saturation, the constitution and the location of a double bond and the fatty acid distribution in triacylglycerol is different. Which make triacylglycerol components exist differences in physical and chemical properties. Fractionation is according to the melting point of difference in physical properties and its solubility, make oil into solid, liquid (under a certain temperature).Despite two operation of fractioantion and winterizationare similar, but it has different purposes of edible oil refinery plant.
Freeze Crystallization of Palm Oil Refinery Plant
After heat change and heating, Oil is pumped to cystallizer. Starting the stiring and chilling water circle pumop. Then the crytallization is beginning.when the chilled water is not enough,open the chilled water to add.The design of crystallization processing is based on ration of oleine, stearin and liquid oil.The whole crystallization process is controled by computer curve.This ensure the crystal maturing and furture filtering.
Filter of Palm Oil Refining Machine
When the temperature is reached to required remperature, the oil is pupmed to filter. When the compressed air is ready, the filter start the squezzing,discharging cake operation. When in the winter, we can use another filter to filter oil to get required oil.after filtering, the oil is sent to storage tank. The stearin is melted. Then sent to storage tank of edible oil refinery plant.
Who we are?
Huatai Machinery, the full name is Henan Huatai Cereals and Oils Machinery Co., Ltd. Located in Hua County industry Zone of Henan Province. Covering an area of 150,000 sqm, with total investment RMB360 millions, has a modern standard plant and advanced processing equipment, is a research and development, design, manufacture, guidance, installation as one of the major cereals and oil machinery manufacturing enterprise.
Henan Huatai Cereals And Oils Machinery Co.,Ltd is committed to R&D of new efficient oil machines, manufacturing customer oriented oil machines, and leading the development direction of the world's most advanced grain processing machines and oil processing machines. We are reply on technology and innovation, constantly developing new type oil machines and equipment in order to achieve worlds advanced level.
Henan Huatai oil processing equipment sold in more than 30 provinces and cities in China and exported to the United States, Sweden, Japan, Korea, Bolivia, Sudan, Kazakhstan, Tajikistan, Russia, Malaysia, Indonesia, Bangladesh, Myanmar, Vietnam, Thailand, Rwanda, Nigeria, more than 130 countries and regions.
Huatai machinery has developed projects including large scale oilseed pretreatment and pressing, oil extraction, oil refining and oil fractionation production line project,conveyor equipment project,corn/maize flour, grits, germ milling machines and corn processing lines,biodiesel technology,cottonseed, rice bran and soybean protein technology, and Palm Oil processing lines,etc.
1. Strenth Factory, speciallized in grains & oils for over 60 years
2. Research and Development Center
3. Strict quality control system
4. Dozens of certificates and honors
5. Rich experience of large overseas projects
6. Thoughtful & Considerate after-sale Service
Rich experience of large overseas projects
Q:Are you a trading company or a factory.
A: We are not just a trading company, we are a real factory with export license, and have speciallized in Grain and Oils machine for over 60 years.
Q:What's your main Product series?
A: We produce Oilseeds Pretreatment, Oil Extraction, Oil Refinery Equipment, Milling Machine and other related Grain and oil processing equipment.
Q:What kind of oilseeds can your equipments process?
A: Based on our strength R&D support, we can handle all kinds of the oilseeds, Palm fruit, Coconut, Soybean, Rapeseed, Cotton Seed, Sunflower seed, Peanut, Corn germ, Rice Bran, Sesame, Walnut etc.
Q:Can you provide Turnkey Service Oversea?
A: Yes, we have rich experience in large EPC turnkey service, and we can provide EPC Turnkey Service Overseas.
Q: Who are you selling to? Where are your main market?
A: We have already sold our products in over 1 hundred contries all over the world. Our main markets include India, Malaysia, Thailand, Vietnam, Indonesia, German, Brazil, German, Poland, Iran, India, Dubai, Dominican, Cuba, South Africa etc.
Q: How about the Delivery time, payment terms?
A: Accordding to the requirement of different customers, we will provide the most suitable solution for you.
Q: Where your factory location? How could I come to visit your factory?
A: Our Overseas Business Dept. locate in Zhengzhou City, so you can fly to Xinzheng International Airport, then we'll pick you up.
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