Soybean is a very common raw material for oil extraction. Its oil content is in the range of 15.6%-22.5% and contains 35%-45% of protein, It makes soybean a high-quality high-protein and high cost performance oil material.
In the programme of Huatai, Soybean oil extracting mainly includes three sections:
- Soybean pre-treatment and pre-pressing
- Soybean oil extraction
- Soybean oil refining
Realated craft flow and equipments is as following:
1. Material Pre-treatment
In this section, the impurities in the soybean material will be removed and the soybean hulls will be separated. The bean embryo will be broken into small pieces and then processed into a puffed state. The purpose for this arrangement is to create a good production enviroment and minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake & meal.
2. Oil Extraction
After sealed screw conveyor put the puffed soybean into exactor, the oil in extruded soybean will be dissolved by solvent, finally get crude oil. Compared with the pressing method, the residual rate of leaching is low (<1%) and offer a better quality meal. At the same time, this solution has the following features:
- Adopting negative pressure evaporation can ensure excellent oil quality;
- Extraction system is highly adaptable, and can adapt to different raw material ;
- All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
- Full energy-saving design utilizes heat energy for many times and saves steam consumption.
3. Oil Refinery
Crude oil contains a large number of other ingredients that require further refining. In this section, continuous alkali refining shortens contact tome between oil and lye,which reduces oil saponification state,lowers refining consumption,and improves efficiency;negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality ,inhibiting with hot oil,there by ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value; physical refining section adopts new type continuous deacidiffication and deodorization craft, the actual production proves its most obvious advantages as following: strong deacidiffication ability ,excellent hot bleaching effect,high refining rate ,good oil quality etc.
Cooking oil making machine crude oil refinery machine
Introduction:
(1) Purpose :Oil refining is according to the different usage and requirements , utilizing the physical
methods and chemical processes to get rid of the harmful impurities and needless substance in the
crude oil , getting some standard oil . Our oil refining machine is suitable for refining various crude
vegetable oil, such as sunflower seed oil, tea seed oil, groundnut oil, cottonseed oil, palm oil, rice
bran oil, soybean oil, corn oil and palm oil, etc.
(2)Main parts:refining pot , decoloration pot ,deodorization pot , oil pumps and other parts
(3) 3Advantage:a.After refining the impurity of oil must be less than 0.2% ;
b.Recycling system save power and money ; c.Lower oil waste.
(4) 2Methods: a.Physical refining. b.Chemical refining.
The specification of crude sunflower oil
Item |
Standard |
Smell and taste |
The original smell and taste of sunflower oil |
Moisture and volatile matter (%) ≤ |
0.20 |
Insoluble impurities (%) ≤ |
0.20 |
Acid value (mgKOH/g) ≤ |
4.0 |
Peroxide value (mmol/kg) ≤ |
7.5 |
The specification of refined sunflower oil
Item |
Standard |
Color (Lovibond Cell 133.4mm) ≤ |
R2.0 Y20 |
Smell and taste ≤ |
No smell and good taste |
Transparence ≤ |
Clear and transparent |
Moisture and volatile matter (%) ≤ |
0.05 |
Insoluble impurities (%) ≤ |
0.05 |
Acid value (mgKOH/g) ≤ |
0.20 |
Peroxide value (mmol/kg) ≤ |
5.0 |
Smoke point (°C) ≥ |
215 |
phosphoric acid alkali liquor
↓ ↓
Filter crude oil-→preheat-→mix-→oil and alkali matching→hybrid reaction→remove soap→soap stock
↓
1st grade oil←distillation deacidify deodorize←filtration←-----------adsorption bleaching←dry←dehydration←wash←soft water
↓ ↓ ↑ ↓
vapour waste carclazyte adsorbent waste water
Sunflower continuous refining workshop steam consumption:≤320kg/T oil power consumption:≤60 degree/T oil water consumption: 150Kg/T oil(soft oil) Circulating cooling water quantity:about 200M3/h
FAQ
1. Are you the real manfuacture or just trading company?
Our company is a professional manufacturer of oil machines, glad to make a brief introduction of our company for you!
- 60 years' experience
- The largest-scale oil machinery manufacturer in China, covering an area of 100,000 square meters, owning more than 580 staffs.
- The outstanding membership corporate of Chinese cereals and oils association, and they do quality quarantee for us.
- Obtain 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
- With 180 person professional R&D team to customize scheme for customers
2.Can we visit the running oil factory?
Yes, we can find running factory for you to visit! Welcome for your coming!
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Large scale cereal and oil processing plant, line and equipment:
- Large scale oilseed pretreatment line;
- Large scale oilseed pressing line;
- Large and small scale oil extraction line and plant;
- Large and small scale oil refining line;
- Oil fractionation production line;
- Large scale conveyor equipment project;
- Corn/maize flour, grits, germ milling machines, corn processing lines;
- Biodiesel technology;
- Cottonseed, rice bran and soybean protein technology;
- Palm Oil processing lines,etc.
Cereals and oil processing plant and equipment, turnkey project from a to z service, overseas installation service, training service, etc:
- We provide EPC integral turnkey engineering services;
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- We provide overseas training services;
- We provide pre-sales, after-sales service;
Cereal and oilseed Material Solution and Equipment We Can Provide
Edible Oil Processing Equipment, Pretreatment Equipment, Extraction Machine, Refinery Machine etc:
Soybean, Palm Fruit, Coconut, Corn Germ, Rice Bran, Sunflower, Cotton Seed, Rapeseed, Peanut, Sesame, Castor, Pepper, Lemon, Grapeseed & etc.
Biodiesel Oil Processing Equipment:
Animal fat, Waste vegetable oil, Seaweed & etc.
Essential Oil & Cosmetics oil Processing Equipment:
Avocado oil, Moringa oil, Almond oil & etc.
Cereals Milling Machinery Equipment:
Maize Milling Machine, Wheat Milling Machine, Soybean Milling Machine & etc.
Protein Treatment Machine/Engineering:
Cotton seed protein, Soy protein isolate/ concentrate & etc.
Animal Feed Machinery, including Feed Milling Machine, Feed mixer, Feed pellet machine and etc.:
Chicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed & etc.