Soybean is a very common raw material for oil extraction. Its oil content is in the range of 15.6%-22.5% and contains 35%-45% of protein, It makes soybean a high-quality high-protein and high cost performance oil material.
In the programme of Huatai, Soybean oil extracting mainly includes three sections:
- Soybean pre-treatment and pre-pressing
- Soybean oil extraction
- Soybean oil refining
Realated craft flow and equipments is as following:
1. Material Pre-treatment
In this section, the impurities in the soybean material will be removed and the soybean hulls will be separated. The bean embryo will be broken into small pieces and then processed into a puffed state. The purpose for this arrangement is to create a good production enviroment and minimize the total fat loss, increase oil yield and output and improve the quality of oil and cake & meal.
2. Oil Extraction
After sealed screw conveyor put the puffed soybean into exactor, the oil in extruded soybean will be dissolved by solvent, finally get crude oil. Compared with the pressing method, the residual rate of leaching is low (<1%) and offer a better quality meal. At the same time, this solution has the following features:
- Adopting negative pressure evaporation can ensure excellent oil quality;
- Extraction system is highly adaptable, and can adapt to different raw material ;
- All equipments are provided with exhaust gas absorption systems with excellent absorption effect;
- Full energy-saving design utilizes heat energy for many times and saves steam consumption.
3. Oil Refinery
Crude oil contains a large number of other ingredients that require further refining. In this section, continuous alkali refining shortens contact tome between oil and lye,which reduces oil saponification state,lowers refining consumption,and improves efficiency;negative pressure state avoids oxygen in the air from contacting with hot oil,thereby ensuring oil product quality ,inhibiting with hot oil,there by ensuring oil product quality,inhibiting acid value to rise again,and lowering peroxide value; physical refining section adopts new type continuous deacidiffication and deodorization craft, the actual production proves its most obvious advantages as following: strong deacidiffication ability ,excellent hot bleaching effect,high refining rate ,good oil quality etc.
Rice bran pretreatment, Puffing and extraction and Rice Bran Oil Refining machine
Company Profile
Henan Huatai Cereals And Oils Machinery Co., Ltd. is a manufacturing enterprise specialized in producing oil machinery in China and have become listed company in December,2014. Huatai consists of Henan Huaxian Grain Machine Factory, Huaxian Hangpeng Grain Machinery Co., Ltd. and Beijing Huakang Xiwang Biological Technology Co., Ltd.. Established in 1988, Huatai covers an area of 100,000 square meters and has 210 senior engineering technicians. Our company has 202 sets of automatic processing equipment. Processing capacity of our enterprise is more than 3000 sets every year. Huatai has obtained independent export rights and has passed the evaluation of ISO9001:2000 Quality System Management Certification. We have got 23 national patents (including 7 invention patents, 6 international medals, 2 national awards and 2 provincial prizes.
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction tec
Quality and service commitment
Our company always put the interests of customers and product quality of the first place, and always adhere to the" no best, only better" as their purpose. We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments as follows:
1. Ensure to timely provide complete sets of equipment and accessories.
2. Ensure that one-time installation debugging acceptance.
3. To provide high quality material with preferential price.
4. Priority to provide customer our new craft works and products.
5.Free training technological operator to ensure the trained staff can independent operation.
6.In the installation process, we will appoint a installation supervision staff on the spot. we will offer an experienced project manager, organize a good installation team for the work of field installation debugging.
7.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.
8.warranty period, all because of the quality of products has caused the damage or failure of equipment, suppliers responsible for the free repair and replacing spare part. Due to the damage caused by the customer, we only charge material costs for repair and replacement. After the receipt of customers notice, suggest the method to solve problem within six hours, or send personnel to the site to solve the problem within twenty four hours.
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Large scale cereal and oil processing plant, line and equipment:
- Large scale oilseed pretreatment line;
- Large scale oilseed pressing line;
- Large and small scale oil extraction line and plant;
- Large and small scale oil refining line;
- Oil fractionation production line;
- Large scale conveyor equipment project;
- Corn/maize flour, grits, germ milling machines, corn processing lines;
- Biodiesel technology;
- Cottonseed, rice bran and soybean protein technology;
- Palm Oil processing lines,etc.
Cereals and oil processing plant and equipment, turnkey project from a to z service, overseas installation service, training service, etc:
- We provide EPC integral turnkey engineering services;
- We provide grain and oil industrial plant design services;
- We offer overseas installation services;
- We provide overseas training services;
- We provide pre-sales, after-sales service;
Cereal and oilseed Material Solution and Equipment We Can Provide
Edible Oil Processing Equipment, Pretreatment Equipment, Extraction Machine, Refinery Machine etc:
Soybean, Palm Fruit, Coconut, Corn Germ, Rice Bran, Sunflower, Cotton Seed, Rapeseed, Peanut, Sesame, Castor, Pepper, Lemon, Grapeseed & etc.
Biodiesel Oil Processing Equipment:
Animal fat, Waste vegetable oil, Seaweed & etc.
Essential Oil & Cosmetics oil Processing Equipment:
Avocado oil, Moringa oil, Almond oil & etc.
Cereals Milling Machinery Equipment:
Maize Milling Machine, Wheat Milling Machine, Soybean Milling Machine & etc.
Protein Treatment Machine/Engineering:
Cotton seed protein, Soy protein isolate/ concentrate & etc.
Animal Feed Machinery, including Feed Milling Machine, Feed mixer, Feed pellet machine and etc.:
Chicken Feed, Cattle feed, Goat & sheep feed, Pig feed, Aquafeed & etc.
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