20-1000tpd Sunflower/Peanut Extraction Equipment

• Customization: Available
• After-sales Service: Installation Guidance and After-Sales Service
• Warranty: Key Parts 1 Year
• Model NO.: HT
• Structure: Continuously
• Press Series: Second
• Voltage: 380V
• Advantages: High Oil Yield
• Features: High Efficiency
• Energy Consumption: Energy Saving
• Control: Automation
• Quality Certification: ISO9001, CE, SGS, IAF, CNAS
• Customize: Customized
• Raw Material: Peanut
• Quality: Top Level
• Capacity: 50-1000t/D
• Transport Package: Nude Packing or Customized
• Specification: SUS304/316
• Trademark: Huatai Machinery
• Origin: China
• Production Capacity: 50t/D-5000tpd

Product Description

Sunflower/Rapeseed/Cottonseed/Peanut/Rice Bran Oil Extract Machine,  Edible Oil Extraction and Refining Plant

Applicable Raw Materials

Oil extraction machine

Extractor type: Rotocel extractor, loop extractor, chain extractor.

Specification: 20-5000T/D

Suitable materials:Flakes,expanded materials or pressing cake from prepressing plant.

 

Main process of crude oil refinery plant 
1.Degumming Section: Some impurity, such as Phospholipid, gum, and protein, can be dissolved  into oil when there is no water, but once there is water in oil, these impurity can be dissolved into water. So, in degumming section, we use the hot water to wash crude oil for two-three times to remove these impurity.
2.Neutralizing Section: Crude oil contains much free fatty acid, which is harmful for health. Free fatty acid can have the reaction with caustic soda, during the reaction, it can be saponified and becomes soapstock, then small soapstock pellets will sink and  becomes sediment and be pumped out. After neutralizing, most of the free fatty acid will be removed out.
3.Decoloraztion Section: Most of the crude oil has deep color because of the pigments, such as carotene, xanthophyll, etc. We use bleaching earth to remove pigments, because bleaching earth has strong adsorption capacity. Then pump oil into plate filter to  remove bleaching earth, then pigment also will be removed out along with bleaching earth, then oil will be
4.Deodorizing Section: Pure oil has no smell, but different crude oil has their special smell because of some volatile matters, for example the oxide for ketones, aldehydes, hydrocarbons. In deodorizing section, we deliver steam into oil continuously, and make  sure steam and oil can fully contacted under high temperature and pressure, then volatile matters can be removed out along with the steam.
The method of refining 
1. Chemical refining
2. Physical  refining
3. Chemical-physical refinining
4.Batch oil refining
5.Continuous oil refining
6.Semi-continuous oil refining
packing and shipping
1.Waterproof packing with the international export standard by 20ft, 40ft, 40hp container.
2. Equipment Fittings, Electric Motor and Power Cabinet will be packed in Wooden Case or Iron Box. Other Equipment will be packed by Color-Stripes Plastic Cloth.
3. Or as per customer's requirements.
Our services:
1.Pre-sale services:
1) Selecting equipment type;
2) Designing and fabricating the products in accordance with the special requirements of the clients;
3) Training technical personnel for our clients;
4) Providing construction and technology consultations or working out proper construction schemes for those new, special or difficult projects.
2.Services provided during the sale:
Respect our clients; present the clients with ease, relaxation and a surprise; devote ourselves to improve the total value of our clients.
1) Checking products acceptance ahead of delivery;
2) Introducing the service system to our clients.
3. After-sale services:
Improve the added value of our products, and let the clients free from the using troubles:
1) Assisting the clients preparing for the first construction scheme;
2) Installing and testing the equipments;
3) Training the first-line operators on site;
4) Examining the equipment regularly;
5) Taking the initiatives to eliminate the failure(s) rapidly at site;
6) Distributing the guarantee fittings door-to-door;
7) Providing technical exchanging;
8) Providing maintenance for big item

 

6. Extraction Process Advantages

6.1 Adopt purification processing for miscella, concentrated miscella enters one-stage cyclone hydraulic separator to remove meal powder.There is hardly solid impurities in miscella after cyclone hydraulic separation, clean miscella is pumped to miscella temporary storage tank for further precipitation. Sediment on the bottom of miscella tank is pumped to extractor with oil residue pump regularly. Application of negative pressure evaporation process of miscella, reduces scaling of evaporation system greatly.

6.2 Adopt negative pressure technology,solvent and vapor out from DTDC enters No.1 evaporator,as heat source of No.1 evaporator, save energy,reduce energy consumption.

6.3 Twice steam in condensate tank is used to preheat waste water,reduce steam consumption.

6.4 Collect all waste water in extraction workshop,and pump it into boiler room for reutilization, utilize waste heat of used water,save production water supply

Machining Work
We have 210 senior engineering technicians among 580 staff, invest USD60,000.000 to establish 8 production workshops, 2 machining workshops,with 202 sets of automatic processing equipment, such as automatic laser cutting machine, flame cutting machine, double housing planer,union melt welding machine, tube-sheet welding machine, etc, annual processing capacity is more than 3000 sets.
Packing: Our oil machines adopt wooden case or power distribution cabinet and motors, reducers, and adopt solid packing for flanges, meters, valves,etc.
For all machines, after sand blasting and rust protection, also use film to keep cleaning before delivery, also fixing treatment to prevent rolling and collision.

Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project

Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refinning project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing pjoject

Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology

 

Quality and Service Commitment:

Our company always put the interests of customers and product quality of the first place, and always adhere to the" no best, only better" as our purpose. We will be commitment to provide high quality products with perfect site services and after-sales service. Now the specific commitments as follows.

1. Ensure to timely provide complete sets of equipment and accessories.

2. Ensure that one-time installation and debugging guiding acceptance.

3. To provide high quality material with preferential price.

4. Priority to provide customer our new craftmanworks and products.

5.Free training technological operator to ensure the trained staff can independent operation.

6.In the installation process, we will appoint 1-5 installation supervision staffs on spot. we will offer an experienced project manager,  to guiding your installation and debugging and training your workers.

7.After the equipment field assembly and installation, we will be also responsible for the single equipment debugging, on-line debugging and Feeding trial operation ,to ensure that equipment can normal operate in full load conditions. We will provide all kinds of information and records according to the requirements of the bid. The qualified completion files will be provided to customers according to their requirements within one month after acceptance.

Overseas Project Display

FAQ      

 

Q1:What is the warranty for the machines?

A1:24 months free guanantee and life long standard paid service.

Q2:What is the material?

A2:Stainless steel and carbon steel.

Q3:How many areas are required to build my plant?

A3:The land area required usually depends on the capacity of your plant.We can calculate the area needed and design your plant.

Q4:Will this kind of refinery machine applicable to different types of crude oil?

A4:Yes,and this refinery machine is low consumption and high output.

We could custom-made & design according to customer's requirements

Q5:Do you offer overseas installation?

A5:We'll dispatch professional installation engineer to guide the equipment installation,as well as training your workers.

Q6:Where is your factory located?

A6:Hua county,Henan Province,China.


Our Services

1.  Supply set of equipment and accessories on time.

2.  Ensure the installation and debugging are succeed by one time.

3.  Supply good material and price machine to customer.

4.  Develop new product and production technology and supply them to customer

5.  We will direct the installation and operation of the equipment, and train operators for customer

6.  Engineers available to service machinery overseas

7.  1 year warranty period for machine, during this period we will amend the machine free charge if 

it is equipment quality problem. But if the machine broken by operation reason, the customer need to take the accessories charge. We will supply solution within 4 hours, or our engineer comes to solve it within 3 working days.