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Best Price Sunflower Oil Deaxing Machine with High Efficiency and Superior Quality
Brief Introduction of Huatai Company:
Henan Huatai Cereals & Oils Machinery Co., Ltd. (short for HHFOME) is located in the Industry cluster of Huaxian, Henan Province which covering 100,000.00 square meters and have more than 580 staffs. We are a large scale grain and oil equipments production enterprise which specialized in researching, designing, manufacturing, installation. Since now we have got 22 items national patents, 6 international prizes, etc. Our equipments have been got ISO9001, SGS, CE, IAF and CNAS certifications. Also we have been exported to Bolivia, Sudan, Kazakhstan, Russia, Tajikistan, Malaysia, Indonesia, Bangladesh, Vietnam, Thailand, Burma, etc. All of our members will try our best to help you build a powerful and most suitable plant to save your costs and get max benefits.
The common sunflower oil production line includes three workshops:
(There are also other different production craft, our engineers can design the plant according to your requests)
1. Sunflower Seeds Pretreatment and Prepressing Workshop
2. Sunflower Cake Solvent Extraction Workshop
3. Crude Sunflower Oil Refining Workshop
Section 1: Soybean Seeds Pretreatment and Prepressing Workshop
---Flow Chart:
Impurities
↑
Sunflower Seed→Cleaning and Stone Removing →Magnetic Separation→
Crushing →Flaking →Cooking→Prepressing →Crude Oil Filtration→Pressed Crude Oil
↓
Sunflower Cake →Cake warehouse
Note: According to customers' requests, also can add sunflower seeds dehulling process.
---Quality Index of Sunflower Seeds:
Smell,colur:Normal
Water content:≤13%
Impurity content:≤1.5%
Oil content:18~22%
---Index of Main Consumption
(Different capacity has different consumption, for example of 150TPD sunflower seeds pretreatment and pressing workshop)
Electricity consumption:≤26.64kwh/t
Steam consumption: ≤480kwh/t
---Quality Index of Crude Pressed Sunflower Oil:
|
Item |
Quality index |
|
Smell & Taste |
Sunflower oil inherent original smell and taste, no desirable odor |
|
Moisture&Volatiles (%) |
≤0.2 |
|
Insoluble Impurities (%) |
≤0.2 |
|
Acid Value(KOH) (mg/g) |
≤4.0 |
|
Peroxide Value(mmol/kg) |
≤7.5 |
|
Residue Solvent(mg/kg) |
≤100 |
---Process Description:
1). Magnetic separation
The cylinder magnetic separator consists of shell, rotating door, magnetic core, etc. The magnetic core consists of distributing umbrella shape hat, magnetic ring, magnetic core cylinder. The raw materials get into the machine through the upper flange inlet, then through the distributing umbrella shape hat to make the materials fall down averagely, if there are iron materials inside the sunflower, the iron materials will be absorbed by the magnetic ring, to separate with sunflower.
The cylinder magnetic separator has the advantages of no power, saving energy, easy maintenance and usage, etc. ( Sunflower Oil Dewaxing Machine )
2). Cleaning
Cleaning process is very important for pretreatment process. The bigger materials maybe will wedge into the equipments to block the raw materials, this will corrupt the equipments which will shorten the using life and lower down the working efficiency. Therefore, it needs cleaning screen to remove the big impurities, using magnetic separator to remove the metal things.
The cleaning sieve always use vibrating sieve, it means the screen is taking advance and return movement in the working time, the cleaning efficiency is very high and works reliable. The structure consists of feeding parts, screen body, screen surface, screen cleaning parts, vibrating parts, drying parts, dust catching parts, etc.
3). Specific-gravity Stoner
This machine is used to separate the side by side stone from the sunflower seed, according to the different specific gravity and suspending speed, the side by side stone will fall at bottom, and under the function of stoning plates, the stone moves to the stone discharging port. While the soybean seed at the upper floor will flow to the soybean discharging port under the self-supporting effect. The machine has the features of strict structure, good dustpoof effect, and high stoning ratio, etc.
4). Crushing of Sunflower Oil Processing Machine
The purpose of crushing is to crush the sunflower seed into small granules, which will be easy for flaking process to destroy the oils and fats cells, which can provides conditions for high oil pressing efficiency. Assembled with alloy tooth roller which using life is one time longer than common rollers. The crusher can crush the sunflower averagely, also it has automatic roller control system, also it has good sealing effect.
5). Conditioning
Adopts layer type conditioning pot, the max distance between mixing wing and bottom of pot is 5mm for each layer, which avoid the nonuniform of raw materials. The whole pot is wholly sealed to keep the max humidity of the space of raw materials, to reach the best flaking effect and reduce the powder degree. ( Sunflower Oil Dewaxing Machine )
6). Flaking
The purpose of flaking is to destroy the sunflower's cell tissue which can make the oil separated smoothly. Also the flaking machine assembles alloy roller which using life is 1 time longer than common roller and also assembles automatic hydraulic roller tightening system to ensure the average thickness of flakes(≤0.3mm), the whole machine is sealed well.
7). Prepressing
Since sunflower seeds are a kind of high oil content oilseeds, so we usually adopts prepressing first then solvent extraction method to get the oil out maximumlly. The prepressing methos can get 70% oil out, the oil residue in cake is about 15-20%. Adopts the prepressing process can meets different customer's needs about pressed sunflower oil and extraction sunflower oil, also the low fat meal.
---Technical Highlight
1). All the driving equipment adopts oil equipments special configuration, which has long using life and reliable working.
2). Higher mechanization and serialization, which can reduce labour working to reduce the labor cost.
3). More advanced dust removal system to ensure the tidy and clean of workshop, meanwhile reduce the discharge of powder. ( Sunflower Oil Dewaxing Machine )
Secontion 2: Sunflower Cake Solvent Extraction Workshop
---Flow Chart:
Evaporation and Steam Stripping
↑
Sunflower Flakes→Oil extraction→Mixed oil processing→Crude oil
↓
Solvent collection←Wet cake desolventizing→Finished cake
---Quality Index of Finished Products:
Oil residue of sunflower meal: ≤ 1.0%
Moisture of meal: 12% (adjustable)
Solvent residue of sunflower meal: ≤ 500PPM
Total volatiles matter of crude oil: ≤ 0.2%
Residual solvent of crude oil: ≤ 100PPM
---Main Consumption Index:
(Different capacity has different consumption, for example of 80TPD sunflower cake extraction workshop)
Electricity: ≤12KWH/t
Steam: ≤350 Kg/t (environment temperature:20ºC,1Mpa saturated vapor)
Solvent: ≤3.0KG/t (vegetable oil extraction solvent(GB 16629-2008))
---Process Description:
1). Solvent Extraction Procedure
The sunflower meal gets into the extractor through feeding scraper, the materials run a circle from the feed inlet to discharge outlet in the extractor. Spraying the extruded rice bran with the concentrate diminishing miscella between the feed inlet to discharge outlet. Then before getting into the drain off section, spraying again with fresh solvent, the drained wet meal discharges into the wet meal scraper from the extractor's discharge grid through kick-out device. The concentrated miscella gets into the two-stage hydrocyclone from the pump, to remove the powder impurities, finally get into the miscella tank.
2). Desolventizing Procedure
The solvent contain wet meal that from the extractor are sent to the DTDC desolventizer's pre-desolventizing layer by scraper through air locker, the bottom is heated by indirect steam to remove part of solvent; then the pre-desolventized wet meal get into the desolventizing layer, there are automatic control on the desolventizing layer to keep certain thickness of materials, then the bottom gets into the direct steam to remove all the solvent, at same time some steam condense in the meal, the moisture content of meal will sectional rise. ( Sunflower Oil Dewaxing Machine )
The desolventized meal falls onto the drying layer quantitative through rotary valve, the drying layer keeps certain materials level, then process the drying procedure, after drying get into the cooling layer to lower down the temperature, finally discharge the finished meal through automatic flow controlling gate, then though the scraper to transport the meal to warehouse.
3). Evaporation Procedure of Sunflower Oil Processing Machine
The miscella gets into the first long tube evaporation pass from the miscella tank, the evaporated solvent gets into the evaporation condenser through separation chamber, there are liquid level controlling device on the separation chamber's outlet pipeline to keep the liquid seal, the miscella that after first evaporation concentration gets into the second long tube evaporator for evaporating process. The shell pas is heated by indirect steam, the evaporated solvent vapor gets into evaporation condenser through separation chamber, there are liquid level controlling device on the separation chamber's outlet pipeline to keep the liquid seal. The miscella gets into the stripping tower's disks from the top of the tower, then fall down layer by layer, meanwhile jet direct steam from the bottom of tower to remove the residue solvent.
The top exit connects evaporation condenser, the high vacuum jet pump keep the stripping tower working at negative pressure condition, also there are liquid level controlling device in the bottom of stripping tower to keep the liquid seal and steady flow quantity of product oil, the crude oil are extracted out from the bottom of tower through extraction pump, after cooling then get into crude oil.
4). Solvent Condensation and Water Separation Procedure
The liquor condensate that from evaporation condenser, energy saver condenser and steam stripping condenser is collected together then through recovery pump to inject them into water segregator. The end condensed steam enter into the energy saver condenser, the energy saver's liquor condensate and first evaporation shell pass's liquor condensate get into the water segregator directly. The free gas of energy saver condenser,tripping condenser, water segregator and solvent library together enter into the final condenser, the end steam from final condenser is absorbed by paraffin recovery device. ( Sunflower Oil Dewaxing Machine )
The solvent phase of water segregator flows into solvent library for partial recycling, the water phase discharged into steam tank, the direct steam gets into the steam tank from the bottom to evaporate residue solvent, after this the water phase discharged into water seal tank.
4). Tail Gas Absorption Procedure
The non condensed vapor from extraction evaporator, DT evaporator, oil stripper, cooking pot, water segregator and underground solvent tank, get into the final condenser for recovering the solvent, the non condensed vapor from the final condenser gets into the mineral oil recovery device, the free gas are discharged into air through fire barrier.
---Technology Highlights of Sunflower Oil Processing Machine :
---Adopting micro negative pressure process, save steam and reduce energy consumption.
---The secondary steam in the condensed water tank can be used for waste water preheating, reduce the steam consumption.
---Mixed oil adopts two levels process in removing impurity, dense mixed oil firstly into primary rotary liquid separator to remove larger particles, and then enter the secondary rotary liquid separator to remove impurity. After rotating liquid separation, the mixed oil nearly without solid impurities. After separation, the cleanermixed oil into the mixture oil staging tank for further precipitation, the bottom sediment of the mixing tank back into the extractor regularly by slag pump. Two process filter of the mixed oil and the use of negative pressure evaporation process, greatly reduce fouling in evaporation system, and evaporation system cleaning cycle can be extended. ( Sunflower Oil Dewaxing Machine )
---Collection all the steam in the extraction workshop and pump into the boiler room for secondary use, effective utilize the waste heat, saving workshop production water.
Section 3: Crude Sunflower Oil Refining Workshop
---Flow Chart:
---Technology Description
1). Degumming Section
The solid impurities in crude sunflower oil will be removed by bag filter, and measured accurately by mass flowmeter, and then enter the degumming workshop to remove the colloidal, the crude sunflower oil heated will be ex-changed the heated, it will be fully mixed with phosphoric acid, the mixture will react in the acid tank. After the reaction, the alkali liquid will be added in, the partial neutralization reaction will be done here, and then the colloidal, starch and other impurities contains in oil will be separated out.
All temperature in the whole degumming process is automatic control and adjustable, and all operations can completely achieve in control room.
2). Decoloring Section of Sunflower Oil Processing Machine
The decoloring section adopt 50 tons/day device. The degummed oil will be pre-heated by the deodorization refined oil, then it will be heated and enter pre-mixing tank. Meanwhile, the clay which is measured by metering device directly in clay tank, and then the measured clay will be added to the pre-mixing tank. After a fully mixing, the mixture of clay and oil will be sent into the decoloring tower, the color will be removed here. The decolorization reaction in decoloring tower will last about 30-60 minutes. ( Sunflower Oil Dewaxing Machine )
Then the mixture will be pumped out and filtered by Armagh filter, the waste clay will be separated from the oil. The residue clay particle will be firstly filtered by the precision filter and then go into the gassing evolution tank to remove the moisture and volatile matter. The whole decolorization process temperature is self-control and adjustable. The filtration system has achieved the feeding oil automatically, circulation, filtration, baked cakes, slag and other operations by manual implementation .
3). Deodorization Section
Gas substances from The dcolored oil from the decolorization section will enter the deodorization section to remove the free fatty acids and unpleasant gas. All of this will be removed under the high vacuum circumsatnces by the deodorization tower. Using the to remove these substances by steam under high vacuum conditions. The removed fatty acid will be collected by the fatty acid trap and pumped into the receiving tank, this later will be used as vice products.
4). Winterization Dewaxing Section
The deodorization oil gets into the crystallizing tank, the cooler will adjust the temperature to 50ºC, then in crystallizing tank the cooling water will cool the oil to 20ºC, after 72 hours crystallization, filter the oil to remove the wax.
The followings are the equipments of our company:
Main Projects Scope:
-----30-5000T/D oilseeds pretreatment project
-----30-5000T/D oilseeds extraction project
-----10-500T/D crude oil refining project
-----10-500T/D crude oil fractionation project
-----Oil interesterification project
-----Oilseeds protein, phospholipid project
-----Natural pigment extraction project
-----Grain deep processing project
Typical Project:
----30-1000T/D rice bran pretreatment, expanding, extraction project
----30-600T/D rice bran oil refining project
----150-1000T/D cottonseed dephenolizing protein
----10-1000T/D palm fruit oil pressing project
----10-500T/D Non acid method biodiesel production project
----10-2000T/D corn deep processing project
Newest Technology:
---Energy saving oil vacuum deodorization technology
---Concentrated protein extraction technology
---Mixed oil extraction technology
---Mixed oil refining technology
---Molecular distillation technology
---Broken rice desaccharification technology
---Continuous lignite extraction technology
Production Base of Huatai Company
Part Pictures of Delivery Site
If u want to know more details about our factory and Sunflower Oil Dewaxing Machine, please don't hesitate to contact me. All of our team members will try our best to help u build the most suitable plant. Waiting for you!!! |
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