| After-sales Service: | Installation Guidance and After-Sales |
|---|---|
| Warranty: | Key Parts 1 Year |
| Structure: | Horizontal |
| Press Series: | Second |
| Voltage: | 380V |
| Advantages: | High Oil Yield |
| Customization: |
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Process introduction:
1. Rice Bran Pretreatment Workshop
1.1 Magnetic separation
Adopt cylinder magnetic selector to remove metal impurities to protect later machines.
1.2 Rice bran and fine broken rice separation
The section is mainly used to remove broken rice and crude bran shell as well as other impurities, and it can reduce equipment failure,ensure normal operation,lower residual oil yield and solvent consumption.
1.3 Rice bran softening and conditioning
Before entering the extruder,rice bran is heated in advance, temperature of rice bran before expansion is increased,and expansion quality of rice bran is improved.Softening pot is mainly used to soften rice bran,improve its plasticity so as to improve extraction efficiency.
1.4 Rice bran expanding section
The section is a process before oil extraction, expanded rice bran can improve extraction efficiency, lower solvent and steam consumption,and increase oil yield and quality of crude oil.Main machine is rice bran extruder.
1.5 Rice bran cooling and drying
Using counter-flow cooler to dry and cool expanded rice bran,improve its quality and extraction effect.
2. Rice Bran Oil Extract Workshop
2.1 Extraction Process
Expanded rice bran is conveyed to extractor through scraper conveyor,materials run a circle from inlet to outlet,spray it with miscella with diminishing concentration,before entering draining section, spray it with fresh solvent again,drained wet meal discharges with switch device from material grid of extractor and enters wet met scraper conveyor. Concentrated miscella enters two-stage cyclone hydraulic separator through concentrated miscella pump to remove powder impurities and then enters miscella tank.
-- Rotocel extractor adopts chain transmission, unique rotor balance design,with advantages of low rotate speed, small power,stable operation,no noise, low maintenance cost.
-- Feeding system adjusts rotate speeds of air lock and main machine according to feeding capacity, make material storage tank keep certain material level all the time,beneficial for forming micro negative pressure in extractor,reduce solvent leakage.
-- Advanced miscella circulation theory design is beneficial for reducing input of fresh solvent, reducing residual oil in meal, improving miscella concentration, achieve energy-saving purpose through reducing evaporation capacity.
-- The design of high material level rotate grid of extractor is beneficial for forming immersion extraction and reduce meal powder content in miscella, beneficial for improving crude oil quality and reduce scaling of evaporation system.
2.2 Desolventizing-toasting Process
Wet meal with solvent out from extractor is conveyed to preliminary desolventizing layer of DTC desolventizer-toaster with wet meal scraper conveyor via air lock,the bottom uses indirect steam to heat, remove part of solvent; wet meal after preliminary desolventizing enters toasting layer,which sets automatic control to keep certain material layer, steam from the bottom to remove all solvent, at the same time, part of steam congeals in meal,the moisture of meal will increase partly. Desolventized meal material level is controlled by each layer, drying layer keeps certain material level, to dehydration and drying process.Finally control discharging materials with automatic material door, then use meal scraper conveyor to convey meal into meal warehouse.
Mixed vapor of solvent out from the top of desolventizer-toaster and water vapor, goes through solvent catcher ,then enters condenser for cooling recovery.
-- Unique breathable pan design,beneficial for good contact between materials and steam,with good desolventizing effect,small direct steam consumption,low outlet temperature of twice steam.
-- Preliminary desolventizing layer and permeable layer adopt horn mouth discharging materials,with good sealing, uniform discharging materials, stable material layer, adopt automatic material door discharging controlled by this layer.
-- Meal quality is stable,urease activity reaches national standard,color is light yellow and uniform,no clustering phenomenon,moisture is adjustable,temperature is a little higher than room temperature;
-- Reducers of main machines adopt famous brand product, performance is stable,failure rate is low.
1. Strenth Factory, speciallized in grains & oils for over 60 years
2. Research and Development Center
3. Strict quality control system
4. Dozens of certificates and honors
5. Rich experience of large overseas projects
6. Thoughtful & Considerate after-sale Service
Q:Are you a trading company or a factory.
A: We are not just a trading company, we are a real factory with export license, and have speciallized in Grain and Oils machine for over 60 years.
Q:What's your main Product series?
A: We produce Oilseeds Pretreatment, Oil Extraction, Oil Refinery Equipment, Milling Machine and other related Grain and oil processing equipment.
Q:What kind of oilseeds can your equipments process?
A: Based on our strength R&D support, we can handle all kinds of the oilseeds, Palm fruit, Coconut, Soybean, Rapeseed, Cotton Seed, Sunflower seed, Peanut, Corn germ, Rice Bran, Sesame, Walnut etc.
Q:Do you have the small oil press machine?
A: Yes, we have small oil press machine, AKA home use oil press machine, single oil extraction machine.
Q:Can you provide Turnkey Service Oversea?
A: Yes, we have rich experience in large EPC turnkey service, and we can provide EPC Turnkey Service Overseas.
Q: Who are you selling to? Where are your main market?
A: We have already sold our products in over 1 hundred contries all over the world. Our main markets include India, Malaysia, Thailand, Vietnam, Indonesia, German, Brazil, German, Poland, Iran, India, Dubai, Dominican, Cuba, South Africa etc.
Q: How about the Delivery time, payment terms?
A: Accordding to the requirement of different customers, we will provide the most suitable solution for you.
Q: Where your factorY location? How could I come to visit your factory?
A: Our Overseas Business Dept. locate in Zhengzhou City, so you can fly to Xinzheng International Airport, then we'll pick you up.
Our Services
1. Supply set of equipment and accessories on time.
2. Ensure the installation and debugging are succeed by one time.
3. Supply good material and price machine to customer.
4. Develop new product and production technology and supply them to customer
5. We will direct the installation and operation of the equipment, and train operators for customer
6. Engineers available to service machinery overseas
7. 1 year warranty period for machine, during this period we will amend the machine free charge if
it is equipment quality problem. But if the machine broken by operation reason, the customer need to take the accessories charge. We will supply solution within 4 hours, or our engineer comes to solve it within 3 working days.
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